As this example illustrates, it's important to seal the envelope completely. One of spray foam's biggest selling points is its air-sealing ability, but it can't seal places where it's not sprayed. One of the nice things about using spray foam in new construction is that you can do a Blower Door test before the drywall goes in. Even better, you can test for leaks with a fog machine. https://www.youtube.com/v/ggLAUsiuI_o&feature=share
This depends on the geographic location, insulation, and cost of electricity. Lawrence Berkeley National Laboratory (LBNL), Oak Ridge National Laboratory (ORNL), National Roofing Contractors Association (NRCA), and several roofing material manufacturers have computer programs that can estimate the savings. A growing number of energy consultants are available to provide environmental regulation compliance information. http://www.youtube.com/watch?feature=youtu.be&v=ggLAUsiuI_o
Carefully examine the roof membrane (surface material) for cracks, tears, blisters, evidence of ponding, exposed foam, and open seams. If already coated, evaluate the condition of the coating. Pay particular attention to areas around roof penetrations (vents, skylights, pipes, etc), ponding areas, cracks in parapet walls, and the attachment of roof membranes to parapet walls. Roofs should be in good condition to warrant coating.
Spray Foam Attic Insulation Cost
EPDM (Liquid Roof), (Liquid Rubber) Ethylene Propylene Diene Monomer. Liquid Rubber is available in White, Black Or Grey. The RV product Liquid Roof is available only in white. However, you can customize the color by adding no more than three ounces per gallon of an universal colorant (Glycol Colorant for light colors and for medium to heavy colors use a solvent based colorant available at most paint stores). If the desired color is still not achieved you may add up to ONE more additional ounce of colorant. Once the colorant is added and color achieved then you add catalyst and mix and you are ready! The Liquid Roof coating is specifically designed for RVs and trailers and mobile homes; items that are in motion. Liquid Rubber, the commercial product, is available in white or black. Custom colors are available for orders over 100 gallons. Approved Uses for Liquid EPDM Rubber.
EPDM coatings has been featured in Article Insider, as well as Roofers Exchange, Building Service Management and recently won Metal Roofing Magazines product of the year. Since it’s the only liquid form of EPDM rubber in the world, made right here in the U.S.A. there are many distinct advantages to the product vs other roof coatings. It waterproof as soon as it is applied, will take standing water indefinitely yes that means 365 days a year of continued ponding water. The product comes with a pre-measured bottle of catalyst that is added to the container. Once the material is mixed you have a 4 hour time period to apply it before it starts the initial set up process. The product requires daytime temperatures of at least 55° to cure. Temperatures can fall below 55° at and once they rise again above the 55 degree mark it will continue to cure. Any non-opened can be stored up to one year without it going bad. Roof leak repairs are an unwelcome reality to every owner of a residential or commercial building, mobile home or recreational vehicle. Roof leak repairs can include almost anything including replacing damaged shingles, mending holes, fixing roof leaks, or repairing dents with roof coatings.
When looking for a long-term roof solution, compare apples to apples. Liquid EPDM Rubber is a one-coat application. There are no primers needed, and when you begin adding up the cost of other systems that require primers and multiple coats, you are often exceeding the cost of liquid EPDM Rubber and have an inferior sealant on your roof. Why add unnecessary weight to a roof by using multiple-coat systems? Cut your time and labor costs in half with a one-coat system. Liquid EPDM has a very thick honey-like consistency and a slow cure time. One of the biggest benefits of the product. During the cure process, you will see bubbles resembling those created when you cook a pancake. This is the catalyst at work forcing the trapped air to the surface. What you have after the cure is a chemical bond between your roof and the coating. No other coatings produces this result. Other products trap this air making future cracks inevitable as temperatures change or expansion and contraction of the roof occur. http://m.youtube.com/watch?v=ggLAUsiuI_o
I have to insulate my walls at the end of this week. That does not give me time to procure slow-rise foam, so my stud cavities will be filled with foam before I'm ready to fill the corner voids. I will not be able to drill straight through the corner studs. Instead, I will have to remove material where the studs meet. What sort of tool do you envisioning me holding while I create space to pump foam into my 1972 corner voids?
The video below is from a house near Charleston, South Carolina that I visited recently, and you'll see that the homeowner in this case didn't get his money's worth. I knew immediately when I walked into the attic that something was wrong because it was hot up there. In a properly insulated spray foam attic, the temperature won't be much higher than the house temperature.
GacoRoof 100% Silicone Roof Coating creates a seamless membrane to seal and repair existing roofs and permanently protect against leaks, permanent ponding water and the damaging effects of severe weather. GacoRoof is available in several colors to enhance the aesthetics of any roof. Ideal for use on flat and sloped roofs including, but not limited to, large and small buildings, homes, garages and patio covers, sheds and barns, mobile homes, RVs and more.
To avoid the expense re-roofing a house that is simply suffering from nail fatigue, and to obtain optimum insulation, an 85mm layer of polyurethane foam can be sprayed onto the underside of the slates or tiles of a pitched roof. This stabilises and weatherproofs the roof by fixing the nails, battens and roofing felt. As the foam is a superior insulant, coupled with just 100mm of insulation at joist level, your roof will also meet the stringent thermal performance standards required for a new home. A typical roof can be insulated using the polyurethane treatment for around half the cost of re-roofing. http://www.youtube.com/e/ggLAUsiuI_o?app=desktop
Touch ‘n Foam Pro System 600 is a completely self-contained 2-component foam system that is portable and disposable. Complete with color-coded hoses, ergonomic foam applicator, and all the necessary tools to get started, the System 600 provides up to 600 board feet* (theoretical) of polyurethane spray foam. Designed for larger insulating (up to 2 inch fills), sealing, patching and filling applications, the System 600 provides a quick, consistent flow of foam with rapid curing (60 seconds) to insulate stud wall cavities, gaps, cracks, expansion joints, and other sources of air leakage.
However, coating asphalt shingles and built-up composition roofs requires more caution. The National Roofing Contractors Association’s (NRCA) director of technical services has stated "The roofing industry is aware of a number of issues that could have negative consequences for field application of coatings over asphalt shingle roof systems. Anyone considering this type of application should be aware of the concerns so they can weigh them against the benefits claimed in coating product promotional materials." https://youtu.be/ggLAUsiuI_o
Note: A board foot is defined as a 12" x 12" square at 1" thick. Actual output can be affected by a number of factors including temperature and humidity. The theoretical yield has become an industry standard for identifying certain sizes of two component kits. Theoretical yield calculations are performed in perfect laboratory conditions, without taking into account the loss of blowing agent or the variations in application methods and types.
Spray Foam House
EPDM (Liquid Roof), (Liquid Rubber) Ethylene Propylene Diene Monomer. Liquid Rubber is available in White, Black Or Grey. The RV product Liquid Roof is available only in white. However, you can customize the color by adding no more than three ounces per gallon of an universal colorant (Glycol Colorant for light colors and for medium to heavy colors use a solvent based colorant available at most paint stores). If the desired color is still not achieved you may add up to ONE more additional ounce of colorant. Once the colorant is added and color achieved then you add catalyst and mix and you are ready! The Liquid Roof coating is specifically designed for RVs and trailers and mobile homes; items that are in motion. Liquid Rubber, the commercial product, is available in white or black. Custom colors are available for orders over 100 gallons. Approved Uses for Liquid EPDM Rubber. http://www.youtube.com/v/ggLAUsiuI_o?version=3
I don't know if it's common or uncommon, but installing a layer of rigid foam above your roof sheathing in order to interrupt thermal bridging is always a good idea, and is preferable in all respects to a roof assembly without any rigid foam above the sheathing. If you decide to install rigid foam above the roof sheathing, you shouldn't use closed-cell spray foam under the sheathing; either use open-cell spray foam (which is vapor-permeable) or a fluffy insulation like cellulose, mineral wool, or fiberglass (any of which will allow the roof sheathing to dry to the interior).
How Much Is Open Cell Spray Foam Insulation
I've seen this only once, and it was with closed cell foam, but I've heard of it happening with open cell foam, too. I don't know the details, but I've heard it could result from a bad batch of chemicals, improper mixing, or too high a temperature. Whatever the cause, it's not a good thing. The photo below shows how the spray foam pulled away from the studs. A little bit of uninsulated area like that adds up to a lot of heat loss/gain when the whole house has that problem, as it did here.
This is more common with closed cell foam, but it happens with open cell foam, too. Since closed cell foam has a higher R-value per inch, installers generally spray 2" in walls and 3" in rooflines to meet the energy code requirements of R-13 and R-19, respectively. (I'm not going to dive into the energy code here, but these numbers apply to many climate zones, the latter being allowed under the UA tradeoffs rule. See the Energy Nerd's blog on this topic if you want to argue.)
Allison--would be very interested in your take on the GHG issues of foams, which have received lots of smart commentary recently. To highlight a few: architect Jesse Thompson's comments on Tom's Good vs Bad post on Energy Circle, the very thorough piece by Alex Wilson on Green Building Advisor and Michael Anschel's cautionary diatribe on Remodeling. http://youtube.com/v/ggLAUsiuI_o
R-value is the term given to thermal resistance to heat flow. The higher the R-value of an insulation product, the more effective the insulation properties. Spray polyurethane foam comes in a range of densities and cel structure. Low density foams are referred to as Open Cel SPF while higher density foams are referred to as Closed Cel foam. 1.8-2 pound polyurethane foam has the highest R-value of readily available spray foam insulation used in homes and buildings.
We live in middle TN and had our house foamed last year. We noticed recently that some of the foam was shrinking and seperating from the floor joists. We contacted the installer and he informed us that the manufacturer had a problem with a batch of foam during the time frame we had our house sprayed. The contractor wasn't sure if we had the recalled batch installed in our house or not. He said he would check the batch numbers and let us know. He seems like a nice guy promising to do whatever it takes to fix any problems. Do we trust him, however, to be truthful about the batch number? Do we have any options for finding out the information ourselves? I inspected the entire crawl space of the house and noticed approximately (5) areas that were seperating and a couple areas where the foam didn't adhere to the block. Do I assume by it being so infrequent that it is nothing to be concerned about? My concern is the walls that are not capable of being visually inspected because of sheetrock.
Spray Foam Attic Ceiling
If what you are looking for is a fiberglass roof coating for your recreational vehicle, then the Dicor RPFRC1, which is available in a 1-gallon container is an ideal option. It makes use of a hundred percent acrylic fiberglass resins formula, which is effective in providing a more flexible coating, which tends to contract and expand with each roof movement. http://m.youtube.com/watch?feature=player_embedded&v=ggLAUsiuI_o
Empire Spray Foam is conveniently located in North Texas and proudly serves the Tarrant, Dallas, Denton, Wise, Parker, Hood, Johnson, Ellis, Kaufman, Rockwall, and Collin Counties with high quality spray foam and coatings designed to meet the needs of homeowners and businesses. Whether you are looking for energy savings, structural reinforcement, or weatherproofing, we have the solution. Call today to discuss your spray polyurethane foam options 817-516-2014.
R-value, the thermal resistance measure of insulation, varies between all insulation products whether they are fiberglass, cellulose, open-cell spray foam insulation or closed-cell sprayed-in foam insulation. Generally speaking the rule of thumb is the higher the R-value, the greater the insulating power. Focusing on spray foam insulation materials, there is a difference between the two main types. According to industry publication, Fine Home Building, the R-value for open-cell spray foam is between R-3.5 – R-3.6 per inch. However, there are open-cell spray foam insulation products actually offer R-3.7 per inch such as Icynene Classic and Icynene Classic Max. The open cell structure of low density foam insulation means the R-value is lower than its closed-cell counterpart. Nevertheless, open-cell spray foam does offer superior and consistent thermal insulation and air sealing properties.
I am building a house in Central Texas (Caldwell). Several builders are cautious about using foam insulation and/or a closed attic. I would like to use both. Here in Texas, heat and humidity (except for the past few years of drought) are a continuing problem. Which type of foam would be the best to use in our home, where should the vapor barrier be or should be use one at all, if we are using fans in the exterior walls to supply fresh air to the house, do we need a vented attic or will it cause more problems than it solve? I have printed out your article and the blogs to give to my contractors and architect, but I would really appreciate your comments on the products being used in my part of the US.
If your foam pulled away just a little bit, Jamie, and they were able to fix it with just a little bit of touching up, then it wasn't as bad as the house where I saw this problem. As the last photo above shows, it had pulled away significantly from the studs and rafters, and it was all over the house. This was closed cell foam, and interestingly, it didn't pull away from the horizontal framing members, just the vertical and sloped ones. They did some touch up, but that wasn't enough. I don't know how this one ended up getting resolved. I think maybe the contractor came back and sprayed cellulose on top of the foam.
How Much For Spray Foam Insulation
One of the high-tech insulation products being utilized these days is a foam-spray product called "Icynene," which is a foam that starts as two liquid components (a and b, if you will) that are heated up and sent through two hoses and meet at a tip of a gun where the magic begins. This is a thin film that expands to 100 times its volume in eight seconds, when it's permanently set up.
The problem you saw with the closed cell foam pulling away like that is due to the heat of the foam was to hot. It was actually curing out and making foam before it could adhere to the wood. The installer wasn't reading his foam correctly. He should of stopped and turned down the heat on his hose temp. Also installers have to be aware that as the sun rises and the temp in attics rises the subtrates get hotter as well. This will cause the installer to adjust his heat when installing the foam as the temp changes thru out the day.
Spray foam comes in two flavors, open cell and closed cell, and provides both parts of the building envelope - the insulation and the air barrier. The building envelope should completely surround the conditioned space, and the insulation needs to be in contact with the air barrier. Since spray foam is both insulation and air barrier, proper alignment of insulation and air barrier is guaranteed. http://www.youtube.com/v/ggLAUsiuI_o&feature=kp
When it comes to insulating the house, fiberglass tends to be the common form of insulation. However, after comparing fiberglass and spray foam insulation, it’s shocking how fiberglass tends to be the lesser of the two. Although it has deemed reliable over the years, there are way more benefits to insulating your home with spray foam. One of those benefits includes regulating the temperature of your house.
The video below is from a house near Charleston, South Carolina that I visited recently, and you'll see that the homeowner in this case didn't get his money's worth. I knew immediately when I walked into the attic that something was wrong because it was hot up there. In a properly insulated spray foam attic, the temperature won't be much higher than the house temperature. https://youtube.com/watch?feature=player_embedded&v=ggLAUsiuI_o
If what you are looking for is a fiberglass roof coating for your recreational vehicle, then the Dicor RPFRC1, which is available in a 1-gallon container is an ideal option. It makes use of a hundred percent acrylic fiberglass resins formula, which is effective in providing a more flexible coating, which tends to contract and expand with each roof movement.
You can also take advantage of Heng’s rubber roof coating if you need to coat your RV’s rubber roof. It works well in sealing EPDM rubber roofs. It is also useful on seams and tears as well as in sealing vents and air conditioning units. This roof coating is a good choice if you are just in search of that with a 1-gallon capacity at the most reasonable price.